What types of vacuum pumps are commonly used for vacuum chucks?

Vacuum suction cup adopts the principle of the vacuum, vacuum negative pressure to “adsorption” artifacts in order to achieve the purpose of handling equipment, vacuum adsorption transmission technology is a very easy to master, using vacuum pump to adjust, control and monitoring, it can effectively improve the workpiece in automatic, semi-automatic production and parts, reduces the work difficulty and improve the working efficiency. Moreover, vacuum adsorption is clean, stable, reliable, and does not damage the surface of the adsorbed object. Vacuum adsorption is widely used in the production and life, then as the main components of vacuum sucker vacuum pump what kinds of types?

 

Rotary vane vacuum pump

Rotary vane vacuum pump is a common sucker, it has a high degree of vacuum, pumping efficiency and better gas ballast, and favored by some sucker factory.

Rotary vane vacuum pump for vacuum chucks?

Model Pump speed(m3/h) Motor Power(KW) Inlet Diam (inch) Rotary speed(rpm) Oil Capacity(L) G.W(kg) NoisedB (A) Dimensions(mm)
50HZ 60HZ
SV-010 10 12 0.37 (3ph)0.55 (1ph) G1/2 1400 0.5 20 64 405*253*210
SV-020 20 24 0.75 (3ph)0.90 (1ph) G1/2 2800 0.5 20 64 405*253*210
SV-025 25 30 0.75 (3ph)0.90 (1ph) G1/2 2800 0.5 22 64 405*253*210
SV-040 40 48 1.5 (3ph)2.2 (1ph) G11/4 1400 1.0 50 67 660*300*270
SV-063 63 75 2.2 G11/4 1400 2.0 83 68 695*420*295
SV-100 100 120 3.0 G11/4 1400 2.0 87 72 735*420*295
SV-160 160 192 4.0 G2 1400 4.5 152 74 805*520*410
SV-200 200 240 5.5 G2 1400 4.5 159 76 825*520*410
SV-250 250 300 7.5 G2 1400 7.0 230 76 1000*550*410
SV-300 300 360 7.5 G2 1400 7.0 236 76 1200*550*410
SV-630 630 750 15.0 DN100 960 35 620 75 1630*1300*980
SV-750 750 900 18.5 DN100 1150 35 640 76 1630*1300*980

 

Water ring vacuum pump

Water ring vacuum pump is also commonly used in the vacuum sucker, water ring vacuum pump has high extraction rate, good gas ballast performance, stainless steel corrosion resistance, so the vacuum sucker is often equipped with water ring vacuum pump.

Water ring vacuum pump for vacuum chucks?

Curve No. Model Max. suction capacity Ultimate vacuum
mbar(MPa)
Motor power
kW
Speed
r.p.m
Operating liquidflow rate
L/min
Noise
dB(A)
Weight
kg
m3/min m3/h
60V 2BV2-060 0.45 27 33mbar
(-0.097MPa)
0.81 2840 2.5 62 37
61V 2BV2-061 0.86 52 1.45 2840 2.5 65 41
70V 2BV2-070 1.33 80 2.35 2860 3 66 66
71V 2BV2-071 1.83 110 3.85 2880 4.7 72 85
110V 2BV5-110 2.75 165 4 1440 7.2 63 120
111V 2BV5-111 3.83 230 5.5 1440 8.8 68 150
121V 2BV5-121 4.66 280 7.5 1440 11 69 210
131V 2BV5-131 6.66 400 11 1460 16 73 280
161V 2BV5-161 8.33 500 15 970 22 74 390
110V 2BV6-110 2.75 165 4 1440 67 63 150
111V 2BV6-111 3.83 230 5.5 1440 10 68 200
121V 2BV6-121 4.66 280 7.5 1440 12 69 230
131V 2BV6-131 6.66 400 11 1460 17 73 315
161V 2BV6-161 8.33 500 15 970 23 74 426

 

Screw vacuum pump

Screw vacuum pump system is currently the most popular vacuum sucker market one, it looks clean installation, with high efficiency, good energy efficiency, stable operation and low noise and other characteristics, there are often customers for the old pump reconstruction program, with a screw vacuum pump to replace several pumps water ring pump or rotary vane pump operation, super save electricity.

Screw vacuum pump for vacuum chucks?

Model Unit LG50 LG70 LG100 LG150 LG200 LG300 LG350
Suction Capacity 50 Hz m³/hr 180 250 360 540 720 1080 1260
60 Hz 216 300 430 650 850 1296 1512
Ultimate Pressure 50 Hz mbar 0.02
60 Hz 0.01
Motor power 50 Hz Kw 5.5 7.5 11 15 18.5 22 22
60 Hz 7.5 11 15 15 22 26 26
Rotary Speed 50 Hz RPM 2900
60 Hz 3550
Inlet diam mm 50 65 70 90 100 100 100
Outlet diam mm 40 40 55 65 65 65 65
Lubricating oil consumption L 0.85 0.85 1.4 2 2 2 2
Cooling water consumption L/min 2.5 2.6 2.8 3 4 4 4
gal/min 0.67 0.7 0.75 0.8 1.07 1.07 1.07
Weight Kg 295 350 480 520 680 850 850
Noise dB(A) 68 70 70 72 74 84 84
Working temperature 5~40
Max. Permissible humidity / 90%

 

The above three vacuum pumps are the vacuum pumps commonly used in vacuum suckers. Some customers will ask which one is better to use. This needs to be selected according to the actual situation. Vacuum pump as the main components of vacuum chuck, in order to maximize efficiency, must be careful selection! Finally, I would like to remind you of the use of vacuum pumps in CNC suckers. After starting the vacuum pump, the vacuum pump will remove the air in the vacuum sucker through rubber pipes and filters, forming a vacuum in the vacuum sucker. The external atmospheric pressure will press the indexable carbide blade on the vacuum sucker. At this point, the surface grinding machine can be used to grind the indexable blade. Because the blade has a gap between bottom and vacuum suction cup lid in the grinding process of dust through the clearance is pumped into the filter, after filter of the dust in the gas filtering, vacuum air pump people clean, otherwise the hardness of high dust into the vacuum pump, will make the vacuum pump damage and even can’t work, so it must pay attention!

 

What do you know about rotary vane vacuum pumps?

Rotary vane vacuum pump is a kind of variable capacitance mechanical vacuum pump which can obtain vacuum by using the rotary motion of the rotor and the rotary vane which can slide in the rotor groove. When using the working fluid to lubricate and fill the dead space of the pump chamber, separating the exhaust valve and the atmosphere, it is usually called the oil seal rotary vane vacuum pump. Rotary vane vacuum pump, the pump and the motor directly connected or connected with a coupling called direct rotary vane vacuum pump. In each kind of pump, also has the single stage and the double stage divides.

In the single-stage pump, due to the choice of structure and parameters, the pump limit pressure and use is different. Rotary vane vacuum pump has been widely used and constantly improved. In terms of pump structure, in order to prevent oil return when the pump stops, some are equipped with a check valve that can automatically cut off the oil circuit, some are equipped with a cut-off valve for the air inlet passage, and some are equipped with a pump and control structure to automatically cut off the gas circuit to keep the pump port in a vacuum state when the pump turns on the gas ballast and suddenly goes dark.

In terms of accessories, there are mist eliminator, odor filter, population filter, dust filter, steam condensation trap, chemical trap for blocking debris such as broken glass, and temperature control water volume regulating valve for controlling pump temperature to improve water vapor extraction rate and protect the pump. Speaking of the rotary vane vacuum pump, in fact, it is very familiar to many people, probably because of its variety, distribution is very wide. Rotary vane vacuum pump, vacuum pump usually have dry screw vacuum pump.

Water ring vacuum pump, reciprocating vacuum pump, rotary vane vacuum pump and other types. With the development of science and technology, the vacuum pump is widely used. Rotary vane vacuum pump USES eccentric rotor to drive the vane when the volume of different Chambers in the pump changes so that the internal pressure changes, rotary vane vacuum pump. Is the most widely used vacuum pump, and in this rotary vane vacuum pump another kind of work accessories products – vacuum pump oil role is also crucial. Rotary vane vacuum pump oil if the product quality is poor or mixed with impurities of the product will flow with the pump internal scratches and corrosion, and the vacuum pump.

The main product of vacuum pump is rotary vane vacuum pump, which seriously affects its working level and efficiency.

Rotary vane vacuum pump is also known as multi-chamber rotary vane vacuum pump, because its blade vacuum pump body is divided into three Chambers. As the medium to obtain vacuum, rotary vane vacuum pump oil plays the role of lubrication, cooling and sealing in the vacuum pump, which also shows the importance of rotary vane vacuum pump oil to the whole body operation.

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