how to choose best vacuum pump for your industry

Vacuum pump products are huge in quantity, large in demand and low in output, but it is indeed an indispensable basic product that directly affects the quality of vacuum equipment function. The market of vacuum pumps varies according to the needs of users. From the rapid development of semiconductor industry and the expansion of dry pump and molecular pump applications, it is the main driving force of market growth. The following EVP vacuum pump manufacturers for you to introduce several commonly used models.how to choose best vacuum pump for your industry

how to choose best vacuum pump for your industry

2SK Liquid Ring Vacuum Pump

Model Suction capacity Ultimate vacuum Power speed Water supply Inlet/outlet diam Water inlet
m³/min MPa(G) KW r/min L/min DN(mm) (mm)
2SK1.5 1.35 -0.097 4 1440 10-15 40 G1/2”
2SK-3 2.7 -0.098 7.5/11 1440 15-20 40 G1/2”
2SK-6 5.4 -0.098 15 1460 25-35 65 G1/2”
2SK-12 10.8 -0.098 22/30 970 40-50 100 G1/2”
2SK-20 18 -0.098 45 740 60-80 125 G3/4”
2SK-30 27 -0.098

1. Liquid Ring Vacuum Pump

Although liquid ring vacuum pump belongs to rough vacuum pump, it still has a large market in petroleum, chemical industry, electric power, textile, papermaking and pharmaceutical products. In foreign countries, the sales volume of liquid-ring vacuum pump accounts for 14% of the total market, second to dry vacuum pump. Because most of the liquid-ring vacuum pump is castings, processing requirements are not high, and labor-intensive products, the liquid-ring vacuum pump has competitive advantages in price. The key is to improve the design, reduce volume, reduce weight, improve efficiency and reduce energy consumption.

how to choose best vacuum pump for your industry width=

H Piston Vacumm Pump

Model H-70 H-150 H-180 H-200 H-230 H-300
Pumping speed (L/S) 70 150 180 200 230 300
Ultimate pressure (Pa) 1 1 1 1 1 1
Pump rotary speed (rpm) 500 500 380 410 450 450
Suitable motor Power (KW) 5.5 15 15 15 18.5 22
Rotary speed(rpm) 1440 1440 1460 1460 1470 1470
Model Y132S-4 Y132M-4 Y160L-4 Y160L-4 Y180M-4 Y180L-4
Max. inlet pressure (Pa) 1.3X104
Max. Vapor Productivity(kg/hr.) About 8.4
Cooling waterconsumption (kg/h) 150 200 450 450 450 700
Lubricated oil Model 1# vacuum pump oil
Capacity (kg) 18 40 45 45 45 63
Dimension Inlet(mm) 80 100 160 160 160 160
Outlet(mm) 50 80 100 100 100 100
Length x width x height (mm) 650 X 630 X 1200 1010 X 680 X 1356 1140 X 940 X 1270 1140 X 940 X 1270 1140 X 940 X 1325 1140 X 1160 X 1325
Total weight (kg) 525 970 1155 1155 1155 1525
Model H-150G H-150F H-200F H-300F
Pumping speed (L/S) 150 150 200 300
Ultimate pressure (Pa) 1 1 1 1
Pump rotary speed (rpm) 500 450 410 450
Suitable motor Power (KW) 7.5 11 15 22
Rotary speed(rpm) 1440 1460 1460 1470
Model Y132M-4 Y160M-4 Y160L-4 Y180L-4
Max. inlet pressure (Pa) 1.3X104
Max. Vapor Productivity (kg/hr.) About 8.4
Cooling water consumption (kg/h) 200 200 450 700
Lubricated oil Model 1# vacuum pump oil
Capacity (kg) 40 35 55 80
Dimension Inlet(mm) 100 100 160 160
Outlet(mm) 80 100 100 100
Length x width x height (mm) 1010 X 680 X 1356 1305 X 825 X 1350 1300 X 925 X 1450 1300 X 1150 X 1465
Total weight (kg) 970 905 1255 1650

2. Rotary piston vacuum pump

Rotary piston pump is an oil seal vacuum pump. Because the rotary piston pump is more useful and reliable, all kinds of vacuum furnaces at home and abroad, drying equipment coating, immersion rotary piston pump is a kind of rotary piston pump front pump, but casting heavy, processing workload is large, so foreign vacuum factories are looking for partners in China. In order to make domestic piston vacuum pumps enter the international market, it is necessary to further reduce the vibration and noise of pumps, prevent leakage and improve the reliability of injection and long-term operation of rotary piston vacuum pumps.

how to choose best vacuum pump for your industry

SV Rotary Vane Vacuum Pump

Model Pump speed(m3/h) Motor Power(KW) Inlet Diam (inch) Rotary speed(rpm) Oil Capacity(L) G.W(kg) NoisedB (A) Dimensions(mm)
50HZ 60HZ
SV-010 10 12 0.37 (3ph)0.55 (1ph) G1/2 1400 0.5 20 64 405*253*210
SV-020 20 24 0.75 (3ph)0.90 (1ph) G1/2 2800 0.5 20 64 405*253*210
SV-025 25 30 0.75 (3ph)0.90 (1ph) G1/2 2800 0.5 22 64 405*253*210
SV-040 40 48 1.5 (3ph)2.2 (1ph) G11/4 1400 1.0 50 67 660*300*270
SV-063 63 75 2.2 G11/4 1400 2.0 83 68 695*420*295
SV-100 100 120 3.0 G11/4 1400 2.0 87 72 735*420*295
SV-160 160 192 4.0 G2 1400 4.5 152 74 805*520*410
SV-200 200 240 5.5 G2 1400 4.5 159 76 825*520*410
SV-250 250 300 7.5 G2 1400 7.0 230 76 1000*550*410
SV-300 300 360 7.5 G2 1400 7.0 236 76 1200*550*410
SV-630 630 750 15.0 DN100 960 35 620 75 1630*1300*980
SV-750 750 900 18.5 DN100 1150 35 640 76 1630*1300*980

3. Rotary vane vacuum pump

With the increasing demand of vacuum technology in various application fields, the number of rotary vane vacuum pumps is increasing. Because the number of vacuum pumps, processing and equipment is very large, the price is very low, so some foreign vacuum manufacturers in our country set up factories. Domestic small and medium-sized rotary vane vacuum pump technology has passed, the price is much cheaper than foreign pumps, so domestic vacuum pumps still have competitive advantages, the key is to deal with shaft seal leakage and rotary vane data and vacuum pump oil function quality problems, to ensure that direct-connected pumps at high speed, high temperature function stability, reliable operation, together, further improve the domestic rotary vane vacuum pump devaporization ability.

how to choose best vacuum pump for your industry

ZJ Roots Vacuum Pump

Model ZJ-150 ZJ-300 ZJ-600 ZJ-1200
Pumping speed(L/s) 150 300 600 1200
Ultimate pressure
(Pa)
1stage piston pump as backing pump 5×10-2
2 stage piston pump as backing pump 1×10-1
Max. allowable diff. pressure(Pa) 8×103 5×103
Motor rotary speed(RPM) 3000
Suitable motor power(kW) 2.2 4 7.5 11
Flange size Inlet(mm) 100 150 200 250
outlet(mm) 100 150 200 200
Cooling water consumption(L/h) 120 150
Allowable temperature(℃) 100
Vacuum pump oil 100#
Weight(without motor)(kg) 195 250 760 860

4. Roots Vacuum Pump

Judging from the production situation of Roots vacuum pump abroad, some large foreign companies account for more than 5% of the international sales of Roots pump, which is not only 20%, but the price of Roots vacuum pump abroad is much higher than that of domestic pumps. At present, there are almost all large or small high vacuum and vacuum systems at home and abroad to shorten the suction time and improve the output power of Roots vacuum pump equipment. Therefore, it is necessary for domestic Roots vacuum pump to successfully enter the international market on the basis of occupying the domestic market. Therefore, it is necessary for us to further reduce the vibration and noise of domestic Roots vacuum pump and thoroughly deal with the leakage of shaft seal. Problems, improvement of quality and improvement of pump internal and external appearance of the completion and cleaning. In addition, even considering that the frequency of power supply in some countries and regions is 60Hz, the Roots vacuum pump can improve its speed under the premise of long-term operation.

At present, the domestic air embedded Roots vacuum pump is developing very fast, and its skills are now sophisticated. Because the pump contains a gas cooler under the exhaust port, and part of the air is cooled through the pipe pump chamber to cool the operation of the rotor, so that the heat of the refrigerator is balanced, so the pump can directly connect the atmosphere. In order to satisfy the different requirements of the limit vacuum pump series, this can be used. Generally, the air embedded Roots vacuum pump is added. The limit vacuum degree of the front pump should reach a high level ratio. Because there is no working medium in the pump room, this kind of pump is actually attributed to the dry pump. Now, in petroleum, chemical industry, plastics, pesticides, there are embedded Roots vacuum pumps and units, dynamic balance of steam turbine rotor, long-term operation of space simulation equipment with testing, so it should be popularized and applied in our country.

how to choose best vacuum pump for your industry

FB Hybrid Molecular Pump Turbo Molecular Pump

Model unit FB-600 FB-1200 FB-1600 FB-3600
High vacuum flange mm 150CF 160ISO-K 200CF 200ISO-K 250CF 250ISO-K 400 ISO-K
Fore pipe flange mm 40 KF 40 KF 50 KF 100 ISO-K
Pumping speed L/s 600 1200 1600 3600
Compression ration N2 >109 >109 >109 >108
H2 >8×103 >1×104 >1×104 >5×102
Ultimate pressure Torr <8×10-8 <5×10-7 <8×10-8 <5×10-7 <8×10-8 <5×10-7 <2×10-6
Rotary Speed rpm 24000 24000 24000 13500
Vibration value µm ≤0.1 ≤0.1 ≤0.15 ≤0.15
Start-up time min <4.5 <5 <6 <11
Fore pump speed L/s 4-8 8-15 15 30-70
Cooling method / Air / water Air / water Air / water water
Ambient temperature(Air) ≤20 ≤20 ≤20 /
Cooling water temperature ≤35 ≤35 ≤35 ≤25
consumption L/min 1-2 1-2 1-2 2
Bake-up temperature <120 <120 <120 <120
Heater Power Kw <250 <300 <350 /
Input voltage V AC220 AC220 AC220 /
Mounting position / Vertical ±5° Vertical ±5° Vertical ±5° Vertical±5°
Weight Kg 25 29 31 100

5. Molecular pumps

Molecular pumps replace cryogenic pumps in many foreign semiconductor process occasions, especially sputtering, etching and stacking equipment using composite molecular pumps and traction pumps as the main pumps.

Because the pumping speed and diameter of the molecular pump are only one fourth of the pumping speed of the cryopump, the exhaust time of the molecular pump is longer than that of the cryopump. In order to improve pumping speed, a cryogenic cooling plate, called cryogenic molecular pump, is installed on the import side of the molecular pump. The cryogenic plate gas and other gas molecules are pumped away. The application of this cryogenic molecular pump in vacuum coating equipment has improved both production power and coating quality. With the rapid development of semiconductor industry, film industry and scientific research in China, molecular pumps should concentrate on the development of vacuum pump manufacturing industry in China. Above all, molecular pumps should establish a sound system, and study and develop different composite molecular pumps, traction pumps and cryogenic molecular pumps to meet the needs of different occasions.

how to choose best vacuum pump for your industry

LG Series Screw Vacuum Pump

Model Unit LG50 LG70 LG100 LG150 LG200 LG300 LG350
Suction Capacity 50 Hz m³/hr 180 250 360 540 720 1080 1260
60 Hz 216 300 430 650 850 1296 1512
Ultimate Pressure 50 Hz mbar 0.02
60 Hz 0.01
Motor power 50 Hz Kw 5.5 7.5 11 15 18.5 22 22
60 Hz 7.5 11 15 15 22 26 26
Rotary Speed 50 Hz RPM 2900
60 Hz 3550
Inlet diam mm 50 65 70 90 100 100 100
Outlet diam mm 40 40 55 65 65 65 65
Lubricating oil consumption L 0.85 0.85 1.4 2 2 2 2
Cooling water consumption L/min 2.5 2.6 2.8 3 4 4 4
gal/min 0.67 0.7 0.75 0.8 1.07 1.07 1.07
Weight Kg 295 350 480 520 680 850 850
Noise dB(A) 68 70 70 72 74 84 84
Working temperature 5~40
Max. Permissible humidity / 90%

6. Dry Vacuum Pump

Dry vacuum pumps are increasing in foreign countries, mainly driven by the rapid development of semiconductor industry, chemical industry and film industry. In Japan, dry vacuum pump oil-sealed mechanical pumps have been fully used in semiconductor industry, while in Europe and America, more than 45% of dry vacuum pump oil-sealed mechanical pumps have been replaced by semi-conductors, which greatly improves the function and quality of products. In order to satisfy the requirements of different applications and different working conditions, there are multistage Roots vacuum pumps, multistage claw vacuum pumps, screw vacuum pumps and vacuum pumps, reciprocating piston vacuum pumps and turbo oil-free vacuum pumps abroad. Extreme pressure from 10 to 10-2 Pa, from 20 m3/h to 500 m3/h, according to the calculation of pumping speed, the use of domestic dry pumps is still lacking 1%, the domestic semiconductor industry and dry pumps are all imported from abroad, the price is very valuable. Therefore, China should vigorously study and develop dry pumps, so that dry vacuum pumps become a new point of increase in China’s industrial economy.

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